The servo press is a device driven by AC servo motor, which changes the rotary force to the vertical direction through high-precision ball screw, controls and manages the pressure by the pressure sensor loaded on the front of the driving part, controls and manages the speed position by the encoder, and applies pressure to the working object at the same time, so as to achieve the processing purpose.
It can control the pressure/stop position/drive speed/stop time at any time. It can realize the closed-loop control of the whole process of pressing force and pressing depth in the pressure assembly operation; The touch screen with friendly human-computer interface is intuitive and easy to operate. It is installed with a safety light curtain. If a hand reaches into the installation area during the installation process, the indenter will stop in situ to ensure safe operation.
If it is necessary to add additional functional configurations and size changes or specify other brand parts, the price will be calculated separately. Once the production is completed, the goods will not be returned.
Main technical parameters
SPECIFICATIONS: HH-S-200KN
POSITIONING ACCURACY |
Level 1 |
MAXIMUM PRESSURE |
200KN |
PRESSURE RANGE |
800N-100kN |
POSITIONING ACCURACY |
±0.02mm |
PRESSURE DETECTION ACCURACY |
0.5%F.S |
DISPLACEMENT RESOLUTION DATA ACQUISITION FREQUENCY |
0.001m1000/S |
MAXIMUM STROKE |
150mm |
CLOSED HEIGHT |
500mm |
THROAT DEPTH |
300mm |
DIE SIZE | e 20mm, 25mm deep |
PRESSING SPEED |
0.01-35mm/s |
RAPID FEED RATA |
0.01-125mm/s |
THE MINIMUM SPEED CAN BE SET TO |
0.01mm/s |
PRESSURE KEEPING TIME |
0-99s |
EQUIPMENT POWER |
20KW |
EQUIPMENT POWER |
3~AC380V 50HZ |
THE WEIGHT IS ABOUT |
650kg |
Drawing & Dimension
Dimensions of T-shaped groove on worktable
Serial number | main elements |
1 | touch screen integrated controller |
2 | Pressure sensor |
3 | servo system |
4 | Servoelectric cylinder |
5 | Safety grating |
6 | Switching Mode Power Supply |
Main interface of system software
1. The main interface of pressure keeping time includes interface jump buttons, data display and manual operation functions.
2. Management: Include jump interface scheme backup, shutdown, login mode selection.
3. Settings: Include jump interface units and system settings.
4. Zero: Empty load indication data.
5. View: Language settings and GUI selection.
6. Help: Version information, maintenance cycle settings.
7. Pressing plan: Edit the method of pressing.
8. Redo batch: Clear the current pressure data.
9. Force: Real-time force monitoring.
10. Displacement: Real-time press stop position.
11. Maximum force: The maximum force generated during the current pressing process.
12. Manual control: automatic continuous rise, inch rise and fall; Test initial pressure.
Equipment features
1. High equipment accuracy: repetitive positioning accuracy ± 0.02mm, pressure accuracy 0.5% FS
2. The software is self-developed and easy to maintain.
3. Various pressing modes: optional pressure control and position control.
4. The system adopts a touch screen integrated controller, which can edit and save 10 sets of formula program schemes, display the current displacement-pressure curve in real time, and record 50 pieces of press-fitting result data online. After more than 50 pieces of data are stored, the old data will be automatically overwritten (note: the data will be automatically cleared after power failure). The equipment can expand and insert an external USB flash disk (within 8G, FA32 format) to save historical data. The data format is xx.xlsx
5. The software has the envelope function, which can set the product load range or displacement range according to the requirements. If the real-time data is not within the range, the equipment will alarm automatically.
6. The equipment is equipped with safety grating to ensure the safety of operators.
7. Realize accurate displacement and pressure control without hard limit and relying on precision tooling.
8. Online assembly quality management technology can detect defective products in real time.
9. According to the specific product requirements, specify the optimal pressing process.
10. Specific, complete and accurate operation process recording and analysis functions.
11. Self-diagnosis and energy failure: in case of equipment failure, the servo press-fitting function displays error information and prompts for solutions, which is convenient to find and solve the problem quickly.
12. The software sets multiple permission setting functions, such as administrator, operator and other permissions
Applications
1. Precision press fitting of automobile engine, transmission shaft, steering gear and other parts
2. Precision press-fitting of electronic products
3. Precision press fitting of core components of imaging technology
4. Application of precision press fitting of motor bearing
5. Precision pressure detection such as spring performance test
6. Automatic assembly line application
7. Press-fitting application of aerospace core components
8. Assembly and assembly of medical and electric tools
9. Other occasions requiring precision pressure assembly
Post time: Mar-28-2023